PITTSBURGH, MAY 01, 2025 – Aerotech Inc., a global leader in precision motion control and automation, today announced the release of its groundbreaking DrillOptimizer, an advanced AeroScriptPlus feature for galvo scanner systems. Designed for equipment manufacturers using laser drilling with high-dynamic point-to-point motion, DrillOptimizer tackles the complex challenge of optimizing step and settle motion for thousands to millions of hole locations, minimizing overall drilling cycle time and maximizing galvo scanner hardware performance.
Guaranteed Performance, Maxim Precision
“Optimizing high-dynamic point-to-point motion for laser drilling applications with varying hole distances has long been a demanding task,” says Aerotech Product Manager Bryan Germann. “We created DrillOptimizer so our customers can save development time and increase throughput without sacrificing on precision.”
DrillOptimizer works in two key ways:
Motion Sequence Optimization: DrillOptimizer intelligently determines the most efficient path through a pattern of holes, whether within a single scanner field of view (FOV) or when combined with a servo stage system using Infinite Field of View (IFOV). This path optimization directly minimizes the overall cycle time by ensuring the shortest travel distance for the scanner.
tep and Settle Optimization: DrillOptimizer enables optimal controller parameters to be used for any specific step distance without the scanner leaving the user-defined settle window. By identifying the ideal parameters for each move based on the user-specified settle window and laser-on time, settling move delays are eliminated – allowing the laser to fire with zero delay if the scanner remains within the settle window.
Key Benefits
Minimized cycle time through optimized motion paths
Maximized galvo scanner hardware performance for every move
Elimination of move delay for laser firing
Guaranteed precision even for large-scale processing
Rapid process development with an intuitive Windows user interface
Seamless integration into custom machine HMIs via a .NET DLL
Production-scale performance with minimal setup
Compatibility with Aerotech’s AGV galvo laser scan head products (AGV-HPO and AGV-XPO)
About Aerotech
Since 1970, Aerotech Inc. has been the global industry leader in precision motion control and automation. From standard positioning technologies and control systems to custom-designed automation systems, our products support research and industrial organizations worldwide. Aerotech solutions enable manufacturing, testing and inspection processes on a micrometer and nanometer scale for the world’s best-known technology companies in industries such as aerospace, consumer electronics and medical devices.
